Packing the Ultralite Folding Bike for Travel

by Larry Lagarde

This afternoon, a customer asked for advice regarding how to pack the 23 lb Kent Ultralite folding bike into a suitcase that meets the 62" dimension airline standard for checked baggage.

I use no name suitcases that are readily available from stores like Big Lots for anywhere from $30-75. I prefer plain, roller type suitcases with the pull out handles. My philosophy is: if it doesn't scream expensive, it's less likely to be pilfered (remember, TSA no longer allows locks on suitcases). I pack the bike with pipe insulation and zip ties that are readily available from any hardware store, Walmart, etc. Sometimes, a little cardboard comes in handy too.

The best way to size up a piece of luggage as a candidate for transporting your folding bike is to bring the bike to the luggage store. Tell the manager that you're looking for a suitcase that your bike will fit in and ask if it's okay to bring the folded bike in the store to find an appropriate suitcase. Since they're looking to make a sale, chances are that they'll say yes. If not, a reasonable alternative would be to fold your bike, set it on a piece of cardboard, trace the bike's outline, cut out the outline and take that into the store.

Depending on the suitcase you select, you may have to remove the front wheel (by unbolting 2 nuts) and/or one of the folding pedals. I also open the quick releases on the seat/seatpost tube & the handlebars and remove them, packing them with insulation too.

By the way, if transporting a bike on an airline, don't forget to check your tools, pocket knife, etc. I had mine in my carry on and the TSA agents confiscated them. :-(